Shipping Smart: Navigating USPS Rules for Hazardous Materials (HAZMAT)
Written By: Atanu Das on Thursday, December 4, 2025
Shipping Smart: Navigating USPS Rules for Hazardous Materials (HAZMAT)
The U.S. Postal Service (USPS) has clear guidelines to ensure these items (sometimes called "dangerous goods" when shipped internationally) are handled safely. Here’s a quick guide to understanding the rules and using the official USPS tools to ship responsibly.
🚫 First Rule: Know the Absolute Prohibited Items
Before you do anything else, be aware of items that are always prohibited in the mail stream. The most critical one to remember is:
-
Metallic Mercury and Devices Containing It: This includes many antique or older items such as thermometers, barometers, and blood pressure monitors. They cannot be mailed under any circumstance.
🔋 A Note on Lithium Batteries
Lithium batteries (found in cell phones, laptops, and various electronics) are a major concern due to their risk of catching fire. They are mailable, but only if you strictly adhere to the specific domestic and international shipping restrictions and packaging rules.
The USPS 4-Step HAZMAT Shipping Plan
The USPS provides an excellent resource—the HAZMAT Search Tool—on their Postal Explorer website to guide you through the process. Here’s how it works:
Step 1: Assess: Is It HAZMAT?
Use the online tool to type in your item’s proper shipping name or description. This will tell you if the item is regulated and what official classification it holds.
Step 2: Check: Can I Ship It?
The search results will immediately tell you the item's mailing status:
-
Is it mailable?
-
Is it prohibited for air, surface, or international shipping?
If your item is prohibited, you cannot send it through USPS and must find an alternative solution.
Step 3: Determine: How Should I Package It?
If your item is mailable, you must follow specific packaging instructions. The search results provide a link to the official USPS Packaging Instructions for your specific item, which cover:
-
Quantity limits (how much you can ship in one package).
-
Required inner and outer packaging.
-
Necessary labeling and documentation.
Step 4: Act: Ship Your Item Safely
Once your package is correctly prepared, labeled, and documented according to the instructions:
-
You must present the package at a Post Office location or use Click-N-Ship® and Schedule a Pickup.
-
Crucially, you should separate HAZMAT packages from all other mail and present them in a container marked "HAZMAT" to alert postal employees.
Shipping potentially hazardous items can seem complicated, but by utilizing the official USPS tools and carefully following the 4-step process, you can ensure your packages travel safely and compliantly. When in doubt, always refer to the full guidance available on the Postal Explorer website.